The following is just my opinion. It appears to me
that this is an example of redundancy that creates more problems than it
addresses. An auto engine conversion by itself adds enough complication and
unknowns without setting yourself up for all sorts of unanticipated failure
modes by adding redundant systems of questionable value. KISS engineering
should be applied wherever possible.
If this were me I'd choose to run either the
carb or the EFI and delete the other system. If it can fail now in an
unanticipated way, what prevents it from doing the same 20 hours into your
flight test program?
Mike Wills
RV-4 N144MW
----- Original Message -----
Sent: Friday, September 18, 2009 8:09
PM
Subject: [FlyRotary] Re: Mixture
Condition
John,
You can send your injectors to have them flow tested
and cleaned for about $17 each plus about $5 each way for shipping the entire
batch. That will be about $80.
http://www.cruzinperformance.com/fuelinj.html
Rich at cruzin performance did
mine.
You can check to see if they are leaking by pulling
them out of the engine with them still attached to the rail. (use a wire to
firmly attach them to the rail so they will not blow out) turn on the
fuel pump. If there is a leak they will
drip.
I doubt the problem is with the injectors leaking
because the engine runs poorly when on the injectors, but not on the
carb. When air flows thru the carb, fuel in the carb will be sucked into
the intake. That could cause the engine to run rough on the injectors
and if the supply continues, the engine would keep running when the injectors
are shut off.
But the first thing you are going to have to do is
isolate the problem to either of the two systems and then fix the bad
one. As long as you keep running both systems, you are going to have
difficulty determining what the problem is. Disable one or the other so there
is no way it can get fuel or introduce air and check for how it runs, then do
the other one the same way. At least you will know which system is
screwed.
Bill B
From:
Rotary motors in aircraft
[mailto:flyrotary@lancaironline.net] On
Behalf Of John Sent: Friday, September 18, 2009 9:38
PM To: Rotary motors in aircraft Subject: [FlyRotary] Re: Mixture
Condition
Gentlemen, thankyou for your
input. I talked with Bob White tonight and he thought that the #1
primary injector may be sticking open and letting the fuel run and keeping the
engine running. Try doing that on a recip engine and see how long the
muffler lasts. Not sure how to check for this condition, as when it
finally stops, I turn on the LP pumps and start the engine so the
pressure on fuel injection doesn't bled to zero, putting the fuel into the
standing engine, then I let the fuel burn out of the carb until it
quits. In a few minutes it will start and run normal again and will stop
when you turn off the injectors and as it gets hot again it repeats the
cycle.
Does anyone know of a reasonable
substitute for Mazda injectors, their price is quit
steep.
I can plug the fuel line to
carb, but I don't believe that after 7 hours of running that gas would start
siphoning up to the carb and with the fuel pump and injectors off it keeps
running until the fuel pressure gets down to 17#'s before it quits. The
fuel pressure is holding a steady 41 pounds when the engine is running
normally. JohnD
Sent: Friday,
September 18, 2009 4:57 PM
Subject:
[FlyRotary] Re: Mixture Condition
With such an odd assortment of symptoms
I suspect that you may have more than one problem. This is the hardest
situation to diagnose because fixing any one thing will not make it right,
only change the symptoms.
If there IS a single problem, it is to be
found by finding what makes the engine run with all injectors
disabled. This can't happen unless there is a major problem
somewhere. I would suggest fixing this first.
Tracy
Crook
On Fri, Sep 18, 2009 at 1:08 PM, John <downing.j@sbcglobal.net>
wrote:
I have narrowed the mixture
condition down to the fact that when it starts to miss up I can keep it
running poorly by turning the mixture control down to minimum, but if I turn
off the primary injectors switch the engine appears to run okay,
the secondary injector switch doesn't seem to make any difference in the way
it runs at 4000 rpm or idle. The injector switches as well as the
wiring harness I purchased from Bob and all wires are soldered and covered
with heat shrink. I checked the best I can with a light and mirror and
everything looks okey under the panel. It runs the same, rather in
mode A or B. On rereading the instructions I see that the coil disable
can only be checked in mode B, so I haven't done that yet.
I turned of the fuel pump and
with the injector switch's off the engine continued to run until the fuel
press was down to 17 pds. and quit. I turned on the fuel pump (LP) to
the Weber and it started immediatly. This condition started at 7.2 on
the hour meter. I really now don't have any idea where to start
looking for the problem. JohnD
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