Hi Jim,
Being one of the early Rotary Fliers and
knowing no one (at the time) with a flying rotary and there being no such e
mail list as this to ask questions, I decided on extensive ground testing. I
build a test stand that duplicated my planned FWF installation. Mounted the
engine and ran it in the test stand for over 30 hours ground run time. Keeping
in mind that so far as I knew at the time – the rotary had not been yet proven
in aircraft application. In fact, the few folks that had tried it never really
achieve success even though a couple did get into the air.
But, in any case, here is what I believe
the ground test program provided me (some of the factors have now been
demonstrated by many others and can be accepted with such ground running.
- Reliability
and robustness of the engine (yes, I manage to over-heat it a couple of
times – once to the point of having to replace the stock coolant “O”
rings)
- Worked
out some changes in component installation on the Firewall
- Proved
that the GM evaporator cores (used as radiators) would indeed work
- Showed
that the EFI pumps would indeed “suck” fuel up-hill at least 2 feet and
once even caused a heavy duty marine type fuel container to collapse due
to the pressure differential (for got to undo the vent cap). Note: having
a EFI “such” fuel rather than “Push” fuel is not recommended. The pumps
should be “wet” at all times when operating – even 30-50 seconds without
fuel can damage their impeller.
- Showed
that my semi “returnless” fuel system (1/2 pint header tank mounted on
the firewall) worked
- Showed
that my “Plugs Up” orientation of the engine was indeed viable.
- Convinced
my self that the engine would put out sufficient power to make it a viable
power plan (although not nearly the power I got out of it later after
completely redesigning the induction system)
- Gain
considerably knowledge (still learning) about and confidence in the
engine ( 500+ hours run time) and 10 years since first flight.
Now, having said all of that, much of the
above can be taken as proven and no need to further reinvent the wheel. If
however, you are talking some new approach to some element of a critical system
such fuel, ignition, cooling or lubrication, then you might want to verify that
your concept is viable on the ground rather than in the air. On the other hand,
if you are pretty much following practices that have been proven by members of
this list then there is probably no need for a ground test program other than
what you do to prove your installed setup works as planned.
The further you depart from what has been
shown to work, then the greater the need for a ground test phase, in my opinion.
Being in the air and finding out your idea is less than ideal is not the place
to be.
Just my 0.02 worth
Hope this helps.
From: Rotary motors in aircraft
[mailto:flyrotary@lancaironline.net] On
Behalf Of Jim Perdue
Sent: Sunday, March 08, 2009 10:50
PM
To: Rotary
motors in aircraft
Subject: [FlyRotary] Ground
Testing
Hello everyone. I've been reading this mailing list for a bit, and I am
very impressed with the knowledge and experiences being shared here. It is
everyone here who is paving the way for the rotary installations of the future.
I for one am very grateful.
I am currently building a Cozy MKIV and I am seriously considering a
rotary. Most likely a renesis, but possibly considering a 20B. I have rebuilt a
few engines in my day (piston of course). I am far from needing an engine, but
I was wondering if some of you can answer a question? I realize there are
in-flight challenges that can only be addressed at that time of course, but how
much can you debug/learn from ground testing an engine? Can anyone tell me what
can be acheived during ground testing and what cannot? Even though I am far
away from a powerplant, I'd like to pick up a cheap engine and start
"playing" ;-)
I appreciate any input on this subject. Thanks!
From: Mark
Steitle <msteitle@gmail.com>
To: Rotary
motors in aircraft <flyrotary@lancaironline.net>
Sent: Sunday, March 8, 2009
9:18:55 PM
Subject: [FlyRotary] Re: I've got
oil pressure!
That's great news Chris. Glad you figured out the problem.
Mark S.
On Sun, Mar 8, 2009 at 7:23 PM, The Mallorys <candtmallory@cebridge.net>
wrote:
I made
some good progress this weekend. After trying to prime the oil pump and
still not getting any oil flow, I broke down and removed the pan. There
was the culprit, big as day. I had a kink in the oil pickup line.
Because I am installing an inverted oil system, I have to run the line from the
pump back out the pan to the inverted oil ball valve. This line needed a
bend, and I thought the hose could handle it, but I was wrong. SO I
replaced the bend with metal parts, and reassembled everything. Now I’ve
got 60 PSI. I also burped the coolant, and that system seems to be
working too.
I did
find a couple of leaks that will have to be fixed, but that is all minor work.
Thanks
all for the helpful words!
Getting
closer every day.
Chris