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That is a LOT of pitch! What are the dimensions of that prop? How long was
the lead time?
Bill B
-----Original Message-----
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On
Behalf Of Greg Ward
Sent: Sunday, June 08, 2008 5:09 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Muffler failed designs.
Shortly Bill, just got my prop from Craig Cato today, and want to hang it,
then take a bunch of pics. Enclosed is a little teaser from this morning.
Greg
----- Original Message -----
From: "Bill Bradburry" <bbradburry@bellsouth.net>
To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
Sent: Sunday, June 08, 2008 7:36 AM
Subject: [FlyRotary] Re: Muffler failed designs.
> Greg,
> Do you have any pictures anywhere of your install?
>
> Bill B
>
> -----Original Message-----
> From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On
> Behalf Of Greg Ward
> Sent: Saturday, June 07, 2008 10:25 PM
> To: Rotary motors in aircraft
> Subject: [FlyRotary] Re: Muffler failed designs.
>
> A little off of the subject, but close. Just got my engine and turbo
> mounted on the Lancair, and was wondering if anyone had ever exited the 3"
> downpipe right out of the side of the cowling, ala turbine exhaust types,
> (thrust???) it would eliminate 2 bends, and about 3' of pipe, and with
> the
> turbo, it should be relatively quiet. Any thoughts?
> Greg Ward;
> Lancair Legacy RG 20B getting closer to startup.......
>
> ----- Original Message -----
> From: <neilak@sympatico.ca>
> To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
> Sent: Saturday, June 07, 2008 4:08 PM
> Subject: [FlyRotary] Muffler failed designs.
>
>
>> Al,
>>
>> If you go through the archives, you'll find lots of examples of
>> failed muffler designs. Many by your's truly. I think I've tried every
>> concoction known to man and the Swiss. They all worked... for a while.
>>
>> Actually, the many variations of the Swiss muffler I tried had the
>> best exhaust note by far. None lasted more than an hour, some less than
>> a
>> few minutes. Heat wasn't so much the problem since I had found many
>> materials good to 2200F but none could stand the pounding.
>> http://www.piteraq.dk/flight/muffler.html
>>
>> My best overall design (see attached) is a 2" tube, full of holes
>> inside a 5" tube. All made of 16ga SS, all welded together. Needless to
>> say, the flange is more like 3/16" - 1/4" SS. The inside end of the 2"
>> tube
>> is welded to the end cap of the 5" tube. That blocks off the one end of
>> the
>> 2" tube and secures it from movement. The exhaust end of the 2" tube is
>> welded through a 2" hole in the other 5" end cap. Rather than drilling
>> the
>> 2" tube full of round holes, we cut slots with a saw. Then take a big
>> flat
>> blade screwdriver, stick it in the slot and bend it over. This creates
>> an
>> oblong hole. (Much easier than drilling into SS. This is what will go
>> on
>> the Volmer.
>>
>> The sound is quite acceptable, it fits inside the cowl and Jim M.'s
>> version lasted the life of the aircraft... 600+ hours.
>>
>> Neil
>>
>> PS: Are you considering Rough River?
>>
>>
>>
>> -----Original Message-----
>> From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On
>> Behalf Of Al Wick
>> Sent: Saturday, June 07, 2008 4:57 PM
>> To: Rotary motors in aircraft
>> Subject: [FlyRotary] Re: Mistral Crash Analysis
>>
>> C'mon guys. You do this every time there's a crash. Instantly go into
>> rationalization mode. It's unhealthy. Greatly increases risk builders
>> won't
>> take action. Increases risk you won't research it thoroughly.
>>
>> A healthy response would be:" Here's another example of how our engines
>> produce unusually destructive exhaust temperature and pulses. We have a
>> rich
>>
>> history of broken exhaust components. We need to be very thorough when
>> designing and building exhaust."
>>
>> I designed my own muffler. It had two inlets, two outlets. So if (when)
>> my
>> muffler failed, it could never block both pipes. I also put loose safety
>> wire around my pipes, because on a pusher loosing pipe wipes out prop. So
>> basically, I assume stuff will fail, then design it to control the way
>> it
>> fails. I've heard of rotary guys doing same type of thing. This is a good
>> time to share those key items.
>>
>> On your car, they deliberately design products to fail a certain way.
>> They
>> will make a component weak, so it fails first. They do that with wheels
>> and
>> hubs. So when the muffler fails, little pieces come apart, not big
>> sections?
>>
>> You guys do a great job of sharing successes, design and construction
>> details. This is another opportunity.
>>
>> -al wick
>>
>>
>>
>>
>> <No doubt you are on the money, Rusty. When folks are already
>> predisposed
>> to bad mouth the rotary - this will only be more ammunition. "See! even
>> with umpteen million dollars you can't get one to fly" {:>). But, I
>> serious doubt it will effect many who have researched the rotary and come
>> to
>>
>> understand its benefits - as for the rest, who cares {:>)
>>>
>>
>> I'm certain it was a relief to Mistral that the culprit was not one of
>> their engine components.
>>
>>
>>
>> Whew! a close one for sure.
>>
>>
>>
>> Hi Ed,
>>
>>
>>
>> Unfortunately, I bet the majority of people will only hear "Mistral
>> rotary", "lost power", and "crash" :-(
>>
>>
>>
>> Rusty (RV-3 taking forever.)
>>
>> ____________________________________________________________
>> Orlando Vacations - Click Here!
>>
>
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>>
>> --
>> Homepage: http://www.flyrotary.com/
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>>
>
>
>
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