Mailing List flyrotary@lancaironline.net Message #36979
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Another board overheating
Date: Sun, 13 May 2007 12:11:17 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Well, I just had my third board start to overheat since I began using Tant Caps in them.
 
But, this time, I got better insight to what was apparently causing it.  There is no ON/OFF switch on the module - it is designed to be ON from the time you turn your master switch on.  This to ensure that when you start your engine the module starts recording your fuel burn.
 
Normally, I simply unplug the connector which removes the power from the unit - with no problem.
 
However, this time when I was using an uncovered connector with just two power wires connected for a temporary test.  When I pulled the connector, the power and ground lead made momentary contact - this apparently caused a surge (voltage/current) that caused a chip to blow.  I had my finger on the heat sink for the voltage regulator and immediately felt it start to heat up - so disconnected the power before things escalated.  I do have a 30 V schottky diode on the positive lead side to prevent reverse voltage from damaging the circuit - So not certain what mechanism triggered the failure mode- but it did.
 
I do recall reading in some of the studies on Tant capacitors and some of you have mentioned that sudden surges in voltage can cause failures - I believe I have verified that {:>).  That reinforces my decision to remove the Tant capacitors - Apparently they work well under expected conditions but apparently do not have as much tolerance for unexpected conditions.
 
Just thought I would mention my experience.
 
Ed
 
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