Mailing List flyrotary@lancaironline.net Message #3475
From: Michael D. Callahan <micallahan@worldnet.att.net>
Subject: Re: [FlyRotary] I welded!!!
Date: Fri, 3 Oct 2003 18:25:46 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Message
Damned Rusty, that looks pretty good for starters! Steel is lots easier than aluminum. Mike C.
----- Original Message -----
Sent: Friday, October 03, 2003 6:16 PM
Subject: [FlyRotary] I welded!!!

Greetings,
 
Many of you will recall my past whining about not being able to weld.  I decided to buy a nice ($$$) TIG machine, and all the supplies to go with it, and I've been determined to learn how to use it. 
 
My first practice session was short, thankfully, because I got the nastiest "sunburn" you can imagine.  Lesson one, when they say don't have any uncovered skin in the vicinity of the TIG arc, they aren't kidding.  Despite the sunburn, I managed to stick a few pieces of steel together.
 
After receiving an order of the proper welding attire, I spend a couple hours Sunday setting off the fire alarm in the garage.  I spent most of my time on aluminum, and had some pretty good success.  There were also some dismal failures, but all in all, there was hope. 
 
Today, I tried to correct some problems.  Mostly, I cleaned the joint areas much better than before, and it actually all started to work like it's supposed to :-)
 
I've still got a lot of practice to do, but I'm starting to feel like I will actually be able to weld my intake when I get it ready.  I apologize to those who don't care, but I was so excited that I had to share.  Actually being able to weld something is a real milestone for me. 
 
Cheers,
Rusty (but will it work on cast aluminum)


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