Thanks,
Jerry
attached is an extract out of a tech report on
NASCAR radiators. Hope its readable, it basically says that for their
operating environment speeds and power that the average thickness of the
radiators is 3 1/2" almost exactly what our GM cores are. You KNOW that
they have the time and money to ferret out what is needed much better than our
small underfunded efforts.
Ed
----- Original Message -----
Sent: Monday, April 04, 2005 2:56 PM
Subject: [FlyRotary] Re: Cooling -Learned a
lot
> Ed, I was unable to read my messages for a couple of
days and so I > got to read the entire discussion generated by your
insightful > analysis. Thanks for taking the time and making the
issues so clear. > NASCAR is a good example of theory
becoming a bug on the windshield of > practical reality since they often
cover most of the perfectly > designed duct openings with
tape. Jerry > > > > > > On
Sunday, April 3, 2005, at 06:04 PM, Ed Klepeis wrote: > > > Dear
Ed > > How about a rad 16x18x2.25 with a
mazda oil cooler along side > > mounted in a sq tube frame hung under
the eng mount in rubber mounts, > > could you go for such a set up.
let me know. >
>
> > regards >
>
Ed K >
>
techwelding@comcast.net > >
----- Original Message ----- From: "Ed Anderson" > > <eanderson@carolina.rr.com> >
> To: "Rotary motors in aircraft" <flyrotary@lancaironline.net> > > Sent: Sunday, April 03, 2005 9:14 AM > >
Subject: [FlyRotary] Cooling -Learned a lot > > > > >
>> Too right, Jerry > >> > >> My first 40
hours or so were in the marginal cooling zone. {:>). As >
>> other > >> things in this hobby, there are so many
variables that interact, that > >> what > >> may appear
simply at first, is almost always a bit more complex. I > >>
say(Cooling Axiom 1) if you have enough cooling surface area and air >
>> mass > >> flow then it WILL cool.
However, you may incur a high penalty in > >> cooling >
>> drag - which may not be as important for draggy airframes (such as
> >> biplanes) > >> as it is to sleeker
airframes. Also a system that adequately cools > >>
an > >> engine producing 150 HP may not cool an engine
producing 180 HP. > >> Picking > >> your cooling
design point is important. Optimizing for cruise and > >>
your will > >> be less than optimum for take and climb.
Optimize for climb and you > >> will > >> probably have
more cooling drag than required at cruise. Compromise, > >>
compromise - cowl flaps are sometimes used to try to have the best of >
>> both > >> worlds. > >> > >> Some
folks advocate a thinner, larger surface area core -which is > >>
great for > >> slow moving automobiles stuck in traffic with low
dynamic pressure > >> potential, but I think is not the optimum for
most aircraft. Once > >> you trip > >> the
airflow and turn it turbulent you have incurred most of the drag >
>> penalty. Larger surface area cores disrupt a larger airstream and
> >> incur > >> more drag. Yes, thicker cores
produce a bit more drag than the SAME > >> frontal > >>
area thinner cores. But, with a thicker core you can use a core
with > >> smaller frontal area. > >> >
>> The NASCAR radiator's average 3" thick and on the long tracks
where > >> speeds > >> are higher some even go up to 7"
thick. My contention is their > >> operating > >>
environment is more akin to ours than regular automobiles moving at >
>> slower > >> speeds. You know that the NASCAR folks
will spend $$ for just a tiny > >> advantage - so clearly they don't
use thick cores because it is a > >> disadvantage. But, some folks
will continue to point to the large thin > >> radiators designed for
environments with much lower dynamic pressure > >> as >
>> being the way to go. Will it cool? sure it will (Cooling axiom 1
> >> above). > >> Is it the lowest drag option for an
aircraft of the RV/TailWind type, > >> I am > >>
convinced it is not. > >> > >> The diffuser makes a
considerable amount of difference and can made > >> the >
>> difference between a system that cools adequately and one which does
> >> not. > >> The biggest culprit that lessens cooling
effectiveness is turbulent > >> eddies > >> that form
inside the duct due to flow detachment from the walls. > >>
These > >> eddies in effect act to block effective airflow through
part of the > >> core. > >> So keeping the airflow
attached to the sides of the diffusers is > >> crucial for >
>> good cooling from two standpoints. A good diffuser will reduce
airflow > >> velocity through the core which will reduces cooling
drag. Pressure > >> across > >> the core is
increased which further enhances cooling. > >> > >> I
have gone from a total of 48 sq inches opening (total) for my two >
>> GM cores > >> and that provided marginal cooling - down to
28 sq inches (total) with > >> adequate cooling with an engine now
producing more HP. Experimenting > >> with > >>
the diffuser shape made the difference. > >> > >> The
K&W book (Chapter 12) really provided the insight to how and which >
>> diffuser shapes provided the better dynamic recovery. The
Streamline > >> duct > >> was shown to be able to
provide up to 82% recovery of the dynamic > >> pressure. >
>> Some folks reading the chapter misinterpreted the chart to show only
> >> 42% > >> recovery where there chart was actually
only showing the pressure > >> recovery > >>
contribution due to the duct walls and did not include the > >>
contribution due > >> to the core. On the same chart, an
equation (which apparently gets > >> ignored) > >>
clearly shows that the TOTAL pressure recovery is 82%. >
>> > >> I have taken the Streamline duct as a starting point,
but since I do > >> not > >> have the space to provide
the 12-14" for a proper Streamline duct, I > >> did >
>> some "creative" things to try to insure that there was no separation
> >> even > >> though my walls diverge more rapidly
than the Streamline duct. Won't > >> claim > >>
mine are as good as a Streamline, but they clearly are much better >
>> than the > >> previous design which basically just captured
the air and forced it > >> through > >> the
cores. > >> > >> FWIW > >> > >>
Ed Anderson > >> RV-6A N494BW 275 Rotary Hours (Plugs Up) >
>> Matthews, NC > >> eanderson@carolina.rr.com >
>> > >> > >> ----- Original Message ----- >
>> From: "Jerry Hey" <jerryhey@earthlink.net> >
>> To: "Rotary motors in aircraft" <flyrotary@lancaironline.net> > >> Sent: Sunday, April 03, 2005 9:27 AM >
>> Subject: [FlyRotary] Re: phase I flight restrictions was:N19VX
flys > >> > >> > >>> It was not long ago
that "cooling" was the major issue. Now it seems > >>> that
we have learned enough to make several different configurations >
>>> work. I can't lay my finger on what it is we have
learned but my > >>> recommendation is to use smaller radiators
and EWPs. Jerry > >>> > >>> >
>>> > >> > >> > >> >
>> > >>>> Homepage: http://www.flyrotary.com/ >
>>>> Archive: http://lancaironline.net/lists/flyrotary/List.html > > > > > >>>
Homepage: http://www.flyrotary.com/ >
>>> Archive: http://lancaironline.net/lists/flyrotary/List.html > > > > > >>
Homepage: http://www.flyrotary.com/ >
>> Archive: http://lancaironline.net/lists/flyrotary/List.html
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