Return-Path: Received: from mtiwmhc12.worldnet.att.net ([204.127.131.116] verified) by logan.com (CommuniGate Pro SMTP 4.3c2) with ESMTP id 773673 for flyrotary@lancaironline.net; Mon, 07 Mar 2005 11:44:56 -0500 Received-SPF: none receiver=logan.com; client-ip=204.127.131.116; envelope-from=micallahan@worldnet.att.net Received: from unknown (100.birmingham-06-08rs.al.dial-access.att.net[12.74.164.100]) by worldnet.att.net (mtiwmhc12) with SMTP id <2005030716434011200rh6f0e>; Mon, 7 Mar 2005 16:43:54 +0000 Message-ID: <002201c52334$aa9525e0$64a44a0c@unknown> From: "Michael D. Callahan" To: "Rotary motors in aircraft" References: Subject: Re: [FlyRotary] You think you have problems! Date: Mon, 7 Mar 2005 10:42:18 -0600 MIME-Version: 1.0 Content-Type: multipart/related; boundary="----=_NextPart_000_001E_01C52302.560804C0"; type="multipart/alternative" X-Priority: 3 X-MSMail-Priority: Normal X-Mailer: Microsoft Outlook Express 6.00.2800.1409 X-MimeOLE: Produced By Microsoft MimeOLE V6.00.2800.1409 This is a multi-part message in MIME format. ------=_NextPart_000_001E_01C52302.560804C0 Content-Type: multipart/alternative; boundary="----=_NextPart_001_001F_01C52302.560804C0" ------=_NextPart_001_001F_01C52302.560804C0 Content-Type: text/plain; charset="iso-8859-1" Content-Transfer-Encoding: quoted-printable Sounds like Cessna needs a couple of good EAA tech inspectors and a DAR = on their staff. Heheheh... That is absolutely inexcusable lack of = workmanship and quality control. Mike C. ----- Original Message -----=20 From: Ed Anderson=20 To: Rotary motors in aircraft=20 Sent: Monday, March 07, 2005 7:02 AM Subject: [FlyRotary] You think you have problems! I think sometimes, we get so wrapped up in our small R&D projects that = we forget that at least we have control over it. Imagine just having = spent close to an outlandish $200,000 - $300,000 for a new single engine = Cessna and then getting the AD mentioned below. =20 Ed Ed Anderson Rv-6A N494BW Rotary Powered Matthews, NC eanderson@carolina.rr.com Emergency AD Affects New 172s, 182s If you've recently taken delivery of a new Cessna 172 or 182, check = the serial number against a list in an Emergency Airworthiness Directive = issued Friday. A few dozen of the brand-new airplanes are grounded until = they can be inspected for potential control rigging problems. "The FAA = has been notified that inadequate or incorrect flight controls rigging = may exist on recently produced Cessna Models 172R, 172S, 182T and = T182T," the Emergency AD reads. It should be stressed that the affected = airplanes are grounded. No ferry permits or repositioning flights will = be allowed. Cessna staff discovered various problems with aircraft still = in the factory. However, it's believed that some potentially flawed = airplanes were delivered (i.e., flown) to their new owners, who, = presumably, have also been flying them.=20 ...Long List Of Defects What's perhaps most disturbing about this AD is the breadth of = defects discovered by Cessna technicians. Normally an AD focuses on a = specific part or system in an airplane but this one identifies a = Pandora's box of potentially serious issues. According to the AD, Cessna = found misrigged and misaligned control surfaces, a missing bolt on a = flap push/pull rod, cables chafing fuel lines (resulting in damaged fuel = lines), cables routed outside cotter pins, crossed cables, cables routed = outside of pulleys, cables rubbing on bulkheads and center consoles, = unpinned or improperly pinned barrels on control cables and a bent flap = bell crank. These are new aircraft, remember. The AD calls for an = immediate, detailed one-time inspection of the flight control system and = repairs, as necessary, to bring the system up to standard. Since the AD = prohibits any flights before compliance, those with aircraft in places = without suitable maintenance facilities are advised to phone Cessna = Product Support at 316-517-5800.=20 ------=_NextPart_001_001F_01C52302.560804C0 Content-Type: text/html; charset="iso-8859-1" Content-Transfer-Encoding: quoted-printable
Sounds like Cessna needs a couple of good EAA tech = inspectors=20 and a DAR on their staff. Heheheh... That is absolutely inexcusable lack = of=20 workmanship and quality control.   Mike C.
----- Original Message -----
From:=20 Ed=20 Anderson
Sent: Monday, March 07, 2005 = 7:02=20 AM
Subject: [FlyRotary] You think = you have=20 problems!

 
 
 
I think sometimes, we get so wrapped = up in our=20 small R&D projects that we forget that at least we have control = over=20 it.  Imagine just having spent close to an outlandish $200,000 - = $300,000=20 for a new single engine Cessna and then getting the AD mentioned = below. =20
 
Ed
 
 
Ed Anderson
Rv-6A N494BW Rotary=20 Powered
Matthews, NC
eanderson@carolina.rr.com
 
 

Emergency AD Affects New 172s, = 182s

If you've recently taken delivery of a new = Cessna 172=20 or 182, check the serial number against a list in an Emergency Airworthiness Directive issued Friday. = A few=20 dozen of the brand-new airplanes are grounded until they can be = inspected=20 for potential control rigging problems. "The FAA has been notified = that=20 inadequate or incorrect flight controls rigging may exist on = recently=20 produced Cessna Models 172R, 172S, 182T and T182T," the Emergency AD = reads.=20 It should be stressed that the affected airplanes are grounded. No = ferry=20 permits or repositioning flights will be allowed. Cessna staff = discovered=20 various problems with aircraft still in the factory. However, it's = believed=20 that some potentially flawed airplanes were delivered (i.e., flown) = to their=20 new owners, who, presumably, have also been flying them. =

...Long List = Of=20 Defects

What's perhaps most disturbing about this AD is the = breadth of=20 defects discovered by Cessna technicians. Normally an AD focuses on = a=20 specific part or system in an airplane but this one identifies a = Pandora's=20 box of potentially serious issues. According to the AD, Cessna found = misrigged and misaligned control surfaces, a missing bolt on a flap=20 push/pull rod, cables chafing fuel lines (resulting in damaged fuel = lines),=20 cables routed outside cotter pins, crossed cables, cables routed = outside of=20 pulleys, cables rubbing on bulkheads and center consoles, unpinned = or=20 improperly pinned barrels on control cables and a bent flap bell = crank.=20 These are new aircraft, remember. The AD calls for an immediate, = detailed=20 one-time inspection of the flight control system and repairs, as = necessary,=20 to bring the system up to standard. Since the AD prohibits any = flights=20 before compliance, those with aircraft in places without suitable=20 maintenance facilities are advised to phone Cessna Product Support = at=20 316-517-5800.

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