Mailing List flyrotary@lancaironline.net Message #1176
From: Haywire <haywire@telus.net>
Sender: Marvin Kaye <marv@lancaironline.net>
Subject: EWP test data
Date: Wed, 19 Mar 2003 09:34:36 -0500
To: <flyrotary>
Hi Guy's
        I brought home a new mag tube & transmitter, which I tested first against a calibration standard, so I'm certain of it's accuracy. I ran a full set of tests tonight and was somewhat surprised at the results.

        I ran the first test with the Ford evap cores in the system, plumbed in parallel.
  • Max flow 9.3 usg/m  35 l/m
  • 12.07 volt battery supply voltage
  • .49 amps current draw
  • 1.8 amps max inrush current
    Second test had no evap cores in the system. Simply recirced water through pump - engine - header tank - pump.
  • max flow 13.0 usg/m   49 l/m
  • 12.06 volt battery supply voltage
  • .37 amps current draw
  • 3 amps max inrush current.
    Third test, I plumbed in a set of GM (Harrison) evap cores in parallel, into the system. I hung them just below my mounted Ford cores, using they same pipe sizes in an effort to have comparable test conditions.
  • max flow 7.7 usg/m   29 l/m
  • 12.4 volts supply voltage (I hooked a trickle charger to the battery)
  • .47 amps max current draw
    In each test configuration test results are with heater valve closed. Heater core added .5 usg/m in each case.
 
    In all of the above tests the electronic pump controller was bypassed to give full battery voltage to the pump. With the pump controller in use, as the water was cold well water, controller had pump at minimum flow which was measured at .6 usg/m - 2.2 l/m. I suppose I should have dipped the RTD probe into hot water to watch the flow increase, however all test equipment is packed up and system is back together.
   
    I just reviewed the spec on the pump and Davies Craig claims 20 - 80 l/m. So I guess in this system I'm within those specs. I was surprised that I didn't have a higher flowrate with no evap cores in the system. I was really surprised that the GM cores had a lower flow rate than the Ford cores as I had been warned that they would not provide sufficient flow. This is a pleasant surprise as I found that the Ford cores were easier to find, easier to remove from the plenum, easier aluminum to weld on and far easier to mount. Hopefully they will also work better.
    Another pleasant surprise was that the current flow is so low. Even the inrush current didn't peak as high as the 7.5 amp max current in the pump specs.
   
    My cooling system uses 1.25" rad hose until the "T" to parallel the rads where I have 2, 1" hoses. Some of may recall the EWP adapter block that I built last fall. That had 3/4" hose nipples, which I removed and replaced with 1" nipples, opened up the ports on the inside. This ensures that I have no restrictions generating any excess heat or loading the EWP.
   
    I hope this helps answer some questions. I'm still looking forward to Leon's results, and of course I will update everybody when I actually run this engine (soon).
 
ps. I hacked out some chunks of aluminum pipe and replaced with 1" hose.

S. Todd Bartrim
Turbo 13B rotary powered
RV-9endurance (FWF)
C-FSTB
http://www3.telus.net/haywire/RV-9/C-FSTB.htm

           "Imagination is more important than Knowledge"
                                             -Albert Einstein

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